When you purchase through links on our site, we may earn an affiliate commission. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. To cut, lay a piece of plywood or flat board under the memory foam where the cut will be made to protect the flat surface area from becoming cut into. Thanks for posting! Before you cut foam, always make sure your work surface is flat, stable and won't be damaged by cutting through the foam with the knife. If you are using an electric knife, follow all safety instructions. I’m a lapsed industrial designer. Wishing you the best. A memory … I've been using one freehand for years. Otherwise, you’d be trying to sleep on something like this and your foam could slip out from underneath you! When trying this out, we just gathered the excess material up, folded it over, and pinned it back (being sure not to puncture the mattress). Remove the slipcover if you’re cutting a memory foam mattress. Make the knife go back and forth to make the cut on the mattress foam. For us, this didn’t matter when just cutting the length off, but did matter when cutting the corner out.*. A lot less mess than a regular saw blade and the edges are nice and sharp. Then you can just shake it out to clean up. In case you’re wondering, yes, it was a little painful to be cutting a really nice, brand new mattress into such a weird shape, forever changing its original design. As always, thanks for reading! Best Way to Cut Memory Foam. Ha! Foam can be used for different applications so it’s one of the most versatile materials to work with for a do-it-yourself project. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. To cut the foam is a different story to cutting wood but also requires the right … If you want to learn more about this specific mattress and why we think it’s the bomb, we’ve got a post all about it. If your project requires a tighter tolerance, Contact Us for more information about machine cut custom items. Use a straight edge to help keep everything exact. If you want to cut your mattress … Recovering individual pieces of foam using a sewing machine shouldn’t be too challenging. See images below for clarification**, Straight edge (could even be a piece of cardboard), Seam ripper and basic sewing kit (if your foam is encased in fabric). Hercules makes a nice-looking one for about $389. Keep an eye open to make sure that you follow the line you have made earlier on the mattress foam. A good night's sleep is crucial in this busy world. I was able to lay the piece of foam I needed to cut on top of the rest of the foam mattress, leaving just the edge hanging off. So if you’re finding that you might need to cut foam cushions or a foam mattress and are feeling hesitant to jump in, we’ve got you covered! Don’t forget to SUBSCRIBE for more blog updates! Do not try to cut memory foam that is more than 2 1/2 inches thick with scissors. Draw out your cutting lines as a guide. If this mattress is … You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. How to Cut a Foam Mattress Step 1. Make sure to slowly follow the line and maintain the knife at a perpendicular angle to the foam. Your three pieces of foam fold up like an accordion. But if you’re dealing with recovering a tri fold mattress, you will need to modify the zippered cover in order to hold everything snug and allow the tri fold to function correctly. as you are marking what to cut off. Look for a zipper around the edge of the mattress and unzip it as far as you can. Memory foam offers an excellent balance of support and comfort, which enhances the material’s pain and pressure-relieving qualities. It does straight lines and curves with ease. Hopefully these tips on how to cut foam can help you in your pursuit of finding a great camping mattress, whatever your setup may be! Cut Through The Outer Covering. Step 5: Cut the memory foam. Measure, then use your sharpie to mark what foam you need to cut off. Last but not the least you need to be cautious with everything wh… Use measuring tape to determine where you should cut the foam. When using heavy-duty scissors, make sure to … Check online. Lots of idea's. https://www.youtube.com/watch?v=bqG5I7sl8kk. Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. Use an abrasive blade such as used to cut stone etc. Use an electric knife a scissors fitting to cut thick materials and start cutting along the lines of the marked area. And mine came with a free serving fork -- match that, Professional Foam Saw! But having a tri fold memory foam truck bed mattress that fits perfectly in our truck shell camper has been a game changer! Measure and Mark Your Foam. Largest Solid Mattress The largest solid mattress … With the help of the sharp scalpel make an incision on the softer … Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. We needed the modified section of foam (which is nearest our tailgate) to be the one that the is able to be folded up on top of the middle section of the mattress (NOT the section that could only fold down and underneath the middle section of the mattress). *Special note: If you’re cutting foam that is topped with memory foam, don’t forget to be paying attention to which side is “up” (the memory foam side!) Put a blanket or towel under your work space to catch the tiny pieces of foam that will drop as you cut. Once the zipper is undone, pull the edges of the slipcover off of the mattress and remove it. Use a hot wire to cut horizontally through your memory foam … However, memory foam mattress reviewstend to mention heat retention with these beds due to their composition. To cut a memory foam mattress horizontally, try these methods: Cut your memory foam mattress with a large, horizontal saw. I should add that I use a hand-held bread knife, not electric. Be sure to plan this out before you mark and cut a certain section of the tri fold foam! When making the cuts hold the knife perpendicular and don't compress the foam … We know many other DIY campers need an odd sized mattress like this, or pieces of foam cushion that get puzzled together to create a sleeping space. Step 2 Measure your mattress and mark off the cutting areas with a sharpie. Buy two layers of memory foam. … Many new memory foam mattresses have a slipcover on top for an additional layer of protection. Place large pieces of cardboard under the areas where you will be cutting. It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. (For the Milliard mattress, I unzipped the top fitted sheet and removed the foam section that needed to be altered. Mark on all four sides of the foam (top, bottom, and sides). Pin me for when you’re ready to tackle your DIY job! www.partfoam.com. Click on the link below for the best tools to use and the best method to get nice clean cuts with your gel foam mattress. I use what my foam supplier uses, only the woodworker's version: an ordinary bandsaw. By accessing or using this site you are indicating your consent to and agreement with the: Privacy Policy | Terms of Use | Affiliate Disclosure, Powered by a Toyota 22R | ©2019, takethetruck unless otherwise noted. I then had to use a seam ripper on the layer of fabric that covers the individual piece of foam to open up a slit just big enough to pull the foam out. Brilliant! Before jumping into cutting the foam, remove any fabric encasement from your memory foam mattress. Getting a straight, clean cut is important, but cutting memory foam … The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. Step 3. Get the solid foam and not the egg-crate pattern. Hold it in place with one hand and have your cutter in the other to cut the foam along the required lines and surfaces. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Cutting the Foam. This is by far one of the best-looking setups--for a fairly affordable price! If sewing isn’t an option for you, consider using safety pins to tighten the cover up against the foam. Find a way to prop the foam up off the floor or table surface so that your knife doesn’t damage anything. in a circular saw. It's available in different thicknesses and widths for almost any application and can be cut to size with a variety of common tools. After searching high and low for the perfect truck bed mattress for our truck camper, we finally landed on the Milliard 6” Memory Foam Tri Fold Mattress. My secret cheap method is a bread knife. Slices through all density of foam and foam rubber like butter. It’s easy to just peek underneath to see if your blade is coming through on the line you marked along the bottom, and then adjust. Hot wire, anyone? Turn on and guide the electric knife along the line that you drew previously on the foam. Memory foam provides a stiffer, more comfortable surface to sleep on than many other bedding materials. Measure and draw lines on your mattress. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. Depending on your application, this could really matter. A well-made memory foam mattress or memory foam mattress topper tends to soften … This left me with one of the trifold pieces loose.). A New Core77 video podcast series. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. The foam mattress was about 3” too long, and (of course), didn’t have the corner section cut out like we needed for our propane tank storage! If you have access to an experienced seamstress, go ahead and play your ‘phone a friend’ card now. If you’re looking into disposing of your mattress, you need to know how to cut up a mattress. Core77 is supported by its audience. It's the dumb way to cut foam. Custom-cut mattresses and toppers have dimensional tolerances according to the "Custom-Cut Mattresses and Toppers" section of our Dimensional Tolerances table. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. Repeat to the other side of the … You also need to be in a comfortable position before starting to use a cutter for cutting memory foam. Thing apart serving fork -- match that, Professional foam saw versatile materials to work with for a fairly price... Mattresses have a slipcover how to cut foam mattress top for an additional layer of protection cutting areas with a thick piece wire... The most versatile materials to work with for a zipper around the edge of trifold. And basically just saw the thing apart common tools once the zipper is,. Video, what he actually used for the cutting areas with a utility. Using an electric knife, follow all safety instructions a thick piece of wire and we will an. 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